Industrial compressed-air solutions across South Africa & SADC
+27 11 338 6008sales@screwcompressorsouthafrica.co.za
Low-loss air distribution

Compressed Air Pipework Installation & Upgrades

Size the network from flow, length, future demand and acceptable pressure drop.

Service approach

Do not size the header from outlet diameter alone

Size the network from flow, length, future demand and acceptable pressure drop. The assessment looks beyond the reported symptom and checks the conditions that affect point-of-use pressure and maintainable distribution in new plants and production extensions.

Scope

What this service can cover

The quotation identifies inclusions, exclusions, parts, travel and items dependent on inspection.

01

Pipework installation

Header sizing, ring mains, drops, isolation, drainage, supports and tie-ins planned. For new plants and production extensions, the final scope is matched to point-of-use pressure and maintainable distribution.

02

Pressure and control

Inlet valves, minimum-pressure valves, sensors, loading behaviour and distribution losses assessed. For new plants and production extensions, the final scope is matched to point-of-use pressure and maintainable distribution.

03

Installation and commissioning

Positioning, ventilation, pipework, electrical coordination, testing and operator handover. For new plants and production extensions, the final scope is matched to point-of-use pressure and maintainable distribution.

04

Leak detection

Headers, drops, hoses, couplings, drains and machine connections tagged and prioritised. For new plants and production extensions, the final scope is matched to point-of-use pressure and maintainable distribution.

05

Receiver support

Drain, gauge, safety accessories, visible condition, storage and system integration observed. For new plants and production extensions, the final scope is matched to point-of-use pressure and maintainable distribution.

06

Service reporting

Machine details, readings, parts, defects, actions and next service trigger recorded. For new plants and production extensions, the final scope is matched to point-of-use pressure and maintainable distribution.

When to act

Conditions that justify an inspection or service call

  • The current condition threatens point-of-use pressure and maintainable distribution
  • Service or inspection history is incomplete for the new plants and production extensions
  • The same alarm, leak or pressure problem is returning
  • Parts are only ordered after a failure
  • The site needs a planned shutdown and clear work scope
  • Management needs evidence to choose repair, overhaul or replacement
Rotary screw compressor air-end cutaway

Repair decisions follow model identification, inspection and operating evidence.

Work process

How the work is handled

  1. 01

    Identify

    Capture model, serial, hours, fault or planned work and exact location.

  2. 02

    Prepare

    Review parts, tools, access, isolation and production requirements.

  3. 03

    Inspect

    Confirm the reported condition and related system factors.

  4. 04

    Complete

    Perform approved service, repair or project work and test where possible.

  5. 05

    Report

    Record work, readings, outstanding risks and the next technical action.

Reporting

What the service record should contain

Clear records improve future diagnosis and shutdown planning.

Coverage and response note

Service availability, travel, parts and response arrangements depend on the exact site and confirmed scope. Location pages describe coverage and do not represent separate staffed branches.

Related capabilities

Continue building the correct support plan

Frequently asked questions

Questions about compressed air pipework installation & upgrades

Request a service scope built around the actual machine

Send the model, serial number, hours, alarm or service requirement, site location and photographs.

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